Choosing the Right Compressor

The correct choice of compressor technology to match the duty is vital to ensure minimum cost, maximum performance compressed air generation.

The diagram below shows graphically the general selection criteria between compressor technologies.

Choosing the right compressor

 

Compressor Efficiencies and Sizes

Type
Range, cfm
Specific Power Consumption, kW/100cfm
Part Load Efficiency
Lubricated Piston
2-25
24-26
Good
25-250
18-22
Good
250-2500
16-19
Excellent
Oil-Injected Screw
2-25
24-26
Poor
25-250
18-22
Fair
250-2500
17-19
Fair*
Oil-Free Screw
25-250
20-25
Good
250-2500
16-20
Good
Centrifugal
500-2500
18-22
Excellent**
>2500
16-18
Excellent**
*Excellent with variable speed drive
**Within turndown range
Configuration Implications on Compressor Efficency
Piston Rotary vane and screw Centrifugal General
•Number of Stages
•Lubricated or oil free
•Number of Stages
•Lubricated or oil free
•Number of Stages
•Sizing
•Control
•Generation pressure
•Cooling